Ginning Machinery

The BAJAJ CONEAGLE Golden Eagle Series 161 Saw Gin ….can produce high quality lint at rates up to 15 bales per hour.

Shown mounted over the Bajaj 161 Saw gin with metal guards and Polycarbonale Windows

The 2000 extractor/feeder is the economical design for fine trash removal and single locking of seed cotton fed into a gin stand. The 2000 extractor/feeder has shown excellent feeding and trash removal in field tests and in cotton High Volume Instrument testing. The model 2000’s one piece unit design will fit under most existing conveyors and in the same mounting footprint as most gin stand models. Replacement of your old feeder or any new installation with the 2000 extractor/ feeder will ensure the most economical way to feed your gin stand.

A touch screen control panel, mounted on the feeder, is used for display and changing PLC control parameters. This panel contains several touch screen displays to control every aspect of 2000 EXTRACTOR / FEEDER BAJAJ MODEL BAJAJ STEEL INDUSTRIES LTD. S I N C E 1 8 3 2 IN COLLABORATION WITH , USA Shown mounted over the Bajaj 161 Saw gin with metal guards and Polycarbonale Windows FOUR SPIKED CLEANING CYLINDERS FIVE ADJUSTABLE CLEANING GRIDS SEGMENTED HEADS FOR CYLINDER REMOVAL POLYCARBONATE GUARD WINDOWS POLYCARBONATE LINT SLIDE COVER the ginning operation. A touch screen display. with adjustable setpoints, controls capacity of ginning based upon current load on the gin motor, An AC inverter drives the 3/4 hp feed motor for ease of control and operation, The gin and feeder operations are synchronized to prevent over feeding or under feeding. Motion detectors on the feeder and lint cleaner auto¬matically stop the ginning operation if the cotton flow is interrupted. *not included

The BAJAJ CONEAGLE EagleMax Series 201 Saw G …. can produce high quality lint at proven rates of 25 bales per hour.

• BAJAJ CONEAGLE designed ginning system equipped with the exclusive high capacity Seed Roll Conveyor Tube.
• A forward-tilting ginning breast allows convenient inspection of the ginning ribs, roll box and optional huller ribs.
• Placement of the new designed picker roller eliminates force-feeding the gin saws.
• Huller front tilts forward for accessibility to the picker roller and the roll box. The seed roll can be easily dumped.
• BAJAJ CONEAGLE 201 gin frame is equipped with a rib rail for the addition of huller ribs if cotton conditions or customer warrants their use.
• Compact overall gin design, featuring rigid-weld steel construction.
• Segmented heads for easy front removal of gin saw and gin brush.
• Optional open-end huller ribs.

(removes ginned seed from the center of the seed roll) This exclusive 5″ (127mm) diameter
louvered design rapidly removes seed. Speed of rotation is coordinated with the natural rotation of the seed roll for effective, positive results. Sealed bearings throughout.

The BAJAJ CONEAGLE Golden Eagle 24 – D Lint Cleaner produces the highest capacity and grade of any lint cleaner in the industry. Without sacrificing quality or turn-out.

The BAJAJ CONEAGLE Golden Eagle Series 40 Saw Gin …can produce high quality lint at rates up to 3-5 balesr per hour

• Exclusive ginning design.
• A forward-tilting ginning breast allows convenient inspection of the huller ribs, ginning ribs and roll box.
• Open-end huller ribs permit high-capacity feeding of the seed roll.
• Placement of the picker roller eliminates force feeding the gin saws.
• Huller front tilts forward for accessibility to the picker rollers and the roll box. The seed roll can be easily dumped.
• Compact overall design, featuring rigid-weld steel construction.
• Optional open-end huller ribs.

The Centrifugal Lint Cleaner is a flow-through (air-jet type) lint cleaner. Ginned lint is conveyed by air into the cleaner through a constricting duct at a relatively high velocity.

Air and cotton moving through the inlet duct make an abrupt change in direction as they pass across an adjustable mote opening. The heavier trash is ejected through the operating by inertial forces while lint is carried through the cleaner by the airstream.

The amount of trash removed is controlled by the size of the adjustable mote opening. This opening can be adjusted during operation by a handwheel on the exterior of the machine. An external graduated scale having numbers 0 through 10 provides an adjustment reference point. Ejection of trash can be observed through a window on each end or through the door on the front. In the event of a tag forming in the constricting duct, a lever is provided on top of the cleaner to quickly move the mote opening to the full open position.

The Bajaj Module Feeder controls the volume of seed cotton conveyed dispersed and fed into the gin and is limited only by the maximum seed cotton feeding capacity of the gin machinery.

The dual drive system allows modules to be quickly conveyed to the dispersing section of the feeder. The conveyor feeding the disperser has a variable speed drive to coordinate the module flow with the capacity of the gin plant. Additional 36’ conveyor sections may be added to increase module storage capacity.

The Company manufactures moving floor feeders, moving head feeders, dump feeders, belt feeders and roller feeders and has been proven the best for feeding all types of module seed cotton into the ginning system.

The new customer requested cost saving Bajaj Module Feeder design features the same proven components of our Standard Module Feeder with only one section of walkways and no module side walls.

Designed for improved fine trash removal and enhanced single locking. This BAJAJ CONEAGLE Golden Eagle feeder has shown superb test results in all areas of its application. The Model 9000 is the result of an extensive research and development program and on-site testing.

A push-button control panel, mounted on the feeder, controls feeder load or ginning rate and may also be operated from the master console. This panel contains eight annuciator lights for indicating status of the ginning operation. An AC inverter drives the 3/4 hp feed motor for ease of control and operations. A dual set point meter controls capacity of inning through current load on the gin motor. The gin and feeder operations are synchronized to prevent over feeding or under feeding. Motion detectors on the feeder and lint cleaner automatically stop the ginning operation if the cotton flow is interrupted. The standard drive for the Model 9000 is a 15 hp, 1800 rpm motor*.

Flow of Cotton

As seed cotton enters the Model 9000, it is first exposed to four spiked cleaning cylinders. The cotton passes over the top of these cylinders and is then conveyed between them and the inclined grid section which allows for improved fine trash removal and single locking. These spiked cylinders are the same type as used in our 96″ BAJAJ CONEAGLE Impact Cleaner.

Once through the inclined grid section, cotton is carried to four 16 ½” channel saw cylinders, one of which functions as a reclaimer. The flow of cotton through the tested combinations of brushes, control bars and grid sections allows for excellent hull, stick and additional fine trash removal and further enhances the opening of seed cotton locks for improved ginning. Two doffing cylinders transfer the seed cotton from cleaning cylinders to the feeder apron.

Maintenance Considerations

Lockable, hinged fiberglass covers provide a clean design while allowing access to drives, bearings and adjustment points. The covers need only be opened, not completely removed, for repairing cylinders and other components. Segmented heads allow each cylinder to be removed independently without completely disassembling the machine.

Other features include 5 ½” glass windows in the heads to aid adjusting brushes, grids, control bars and doffers. Two full width rectangular windows on front of the feeder allow viewing the flow of seed cotton.

The BAJAJ CONEAGLE EagleMax Series 9120 Extractor/Feeder …. can process and feed seed cotton at proven rates of 25 bales per hour.

A Signode bale strapping unit is shown. Other types of bale strapping systems are available by customer choice.

• The 9300 Press is the Industry’s only-fiber bale press capable of pressing 80 universal density bales per hour.
• Designed to operate with several optional plastic and wire bale strapping systems.
• Tramper speeds up to 20 strokes per minute.

Two Capacity Options Available 45 Bales Per Hour And 60 Bales Per Hour.

• Universal Density 20”X54” (.508m X 1.3716m)
• High Density 20” X 41” (.508m X 1.0414m)

The Continental Eagle Model 9500 slip box down-packing press is capable of baling cotton up to 55 bales per hour and is similar in design to the successful 950 press. The 9500 press uses less connected horsepower and is 3’-3” (.9906 m) shorter than the 950 press. The 9500 press is available in both a universal density 20” X 54” at 28 pounds/cubic foot (.508 m x 1.3716 m) at 12.7008 kg/cubic meter and a high-density 20” X 41” at 32 pounds/cubic foot (.508 X 1.0414 m) at 14.5152 kg/cubic meter) bale size model. The 9500 is designed to press at a capacity that would be sufficient to handle two or three high capacity gin stands in a cotton ginning facility.

The overall height of the 9500 press is 28’- 2 5/8” (8.6011 m). Press dogs are designed into the boxes to hold the cotton in the box when the boxes are rotated. A 11’ X 20’ (3.3528 m X 6.096 m) work/access platform surrounds the front and rear of the press with an access ladder or optional stairs. The pusher has a 49-inch (1.2446 m) tall face and a 2’/2-inch (6.35 cm) diameter by 54-inch (6.4516 m) stroke hydraulic cylinder. The hydraulic control block for the pusher has a unique feature that takes the pusher out of “regenerative mode” toward the end of the extend stroke. This feature increases the available force (4000 pounds @ 800 psi) (1.8144 mt @ 5161.28 cm2) to push the cotton charge into the charge box under the tramper. Ultra high molecular weight (UHMW) and special ceramic UHMW are used on all wear surfaces. The tramper cylinder length is 102 inches (2.5908 m) with a 6-inch (15.24 cm) diameter to reduce operating pressure. UHMW blocks are used on the guide rods. The two ram cylinders have a length of 80 inches (2.0320 m) with 10 inch (25.4 cm) diameters. Two press rams are used for a more even distribution of force when pressing a bale. The hydraulic system utilizes a single 750 gallon (2839.05 Liters) vertical tank design. The ram pump is a high volume piston pump with a operating pressure of 5800 psi (37419.28 cm2). Vane pumps are used on the tramper, stripper, pusher, and auxiliary components. Pressure filter safeguards are used on several hydraulic lines for contaminant removal. The 9500 press is PLC controlled. Pushbuttons for every press operation are located on the face of the console for instant control access. The press console uses a touch screen for monitoring pressures, making operational adjustments and troubleshooting. Pressure sensitive switch mats come standard and cover the full rotational area when the press boxes rotate.

Several bale handling options are available. An automatic bale cart and bagging system and a retractable bale conveyor and bagging system.

Electro –Hydraulic Controlled Suction System for Cotton Modules, Wagons & Bulk Seed Cotton

Unequaled for bulk removal of sticks, hulls and leaves from machine picked or stripped cotton.

Shown with 24” vacuum – Vacuum, ductwork, and supports are not included with the Super III

The Super III is unequalled for bulk removal of sticks, hulls and leaves from machine picked or stripped cotton. Cotton entering the machine is directed to two large extracting cylinders and a third saw cylinder cleans and reclaims excess cotton from the main cleaning cylinders.

The efficient extraction of foreign matter greatly reduces the wear and damage to other ginning equipment.

The Super III is the practical, performance proven machine for better cleaning at high capacity and producing quality sample on all types of cotton.

The Super III installed in the gining plant assures more effective and efficient operation of the machinery processes that follow. it is designed to operate at capacities equal to the overall installation requirements.

Profit – Making Features :

• Super III sling-off action assures no restriction of cotton flow for high capacity.
• Super III can be installed in existing gin outfit with minimum engineering and rearrangement.
• Continental Eagle precision manufactured temperhardended channel saws on dynamically balanced cylinders.
• Wire brushes set cotton on saw cylinders.
• Bar grids designed for more effective stick removal-easily adjusted to saw.
• High speed doffing cylinders remove cotton from 16″ saw cleaning cylinders.
• Lower saw cylinder reclaims cotton-cleans as effectively as upper cylinders.
• Two large doors on back of Super III provide easy access for maintenance.
• Metal doffers for long life.
• Minimum maintenance.
• Built-in by-pass for cleanly picked cotton.