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Bajaj Steel Industries Limited

Tejas Double Roller Ginning Machine

Tejas Double Roller Ginning Machine

Specifications

M/C Bolt Centre 1477x760mm
M/C Centre (min) 2357 mm
Production Capacity( Lint) 65 to 105 Kgs/Hr
Processing Capacity (R/C) 200 to 265 Kgs/Hr
Electric Motor 5 H.P 132 S Frame
Flat Length 1361 mm
Space b/w Row (min c/c) 3350mm
Operating Speed 950/1000 RPM
Driving V-Belts 2 Nos/B Section
Bearings (Need Lubrication) 5 Nos.
Bearings (Lubrication Free) 16 Nos.
Lubrication (Grease) 75 Gms/8 Hrs
Gears Helical
Seed Discharge Vertical
Removal of Cotton Lint Front & Rear
Min Distance B/w M/c 880 mm
Rotation of Machine Pulley Clock Wise
Autofeeder R.P.M. 35 - 40
Feeding System Mechanical / Pneumatic / Manual
Autofeeder Bearings 10 Nos. (Lubrication Free), 4 Nos. (Need Lubrication)
Autofeeder Lubrication (grease) 20 Gms/8 Hrs
Autofeeder Storage Capacity 42 - 55 kg
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Highest out Turn of Lint than other Ginning System. Cleaner Seeds with minimum Cotton Linter on it.

 

We have been awarded the “Largest and modern cotton ginning & pressing machinery manufacturer in India” by the hands of then Hon’ble Union minister of textile Govt. of India Mr. Shankersinh Vaghela.

 

Bajaj DR gins give highest out turn of lint with better seed quality at lowest maintenance and per unit cost of production. Similarly high efficiency Bajaj down packing cotton baling press produces highest number of bales at lowest cost per bale. We offer complete cotton ginning, pressing, cleaning, conveying and handling solutions and turn key ginning and pressing plant machinery.

  • Provision for Increased leather roll diameter
  • 16 sealed / Pre greased bearings
  • Only two greasing points
  • Robust Box type beater housing for easy setting
  • Maximum strength to Gin upto 50 G/Tex cottons
  • Adequate weights on leather roll for higher production
  • Use of superior material for highest strength of spare parts
  • About 50% lower vibration
  • Improved Seed Channel Design
  • Improved Hopper Sheet Design
  • Powder coating on Auto Feeder Assembly
  • Less Power Consumption per unit of production
  • One to One replacement on Jumbo/ Super / Platina models
  • Less man power as less greasing points
  • Longer wear life of leather roller
  • Interchangeability of spares
  • Significantly higher profits
  • Robust body
  • Simple operations
  • Lustrous lint fiber production Machine
  • Improved autofeeder for better performance
  • Prompt after sales service

 

Over 55000 Bajaj Double Roller Ginning Machines are operating throughout India and various other countries like Bangladesh, Egypt, Indonesia, Kenya, Madagascar, Myanmar, Nepal, Nigeria, Peru, Shri Lanka, Tanzania, Uganda, Zambia, Zimbabwe etc.

 

Benefits :

Bajaj DR : A profit Gin :

  • Protects Fibre Quality ; Gives Production of Clean ; Lustrous Cotton Lint.
  • Works efficiently ; reduces cost and Adds to profitability.
  • Engineering experiences and expertise combined to ensure lowest operational and maintenance cost.
  • Consumes less power.

 

Bajaj DR : High Quality & Heavy Duty Gin :

  • All gears, connecting rod, head, beater arm, swing lever etc. are made of high Nodularity ductile iron.
  • All rotating parts are provided with precision bearings to reduce friction for optimum efficiency.
  • Connecting housing is provided with heavy duty self aligning roller bearing.
  • Leather roller shafts are interchangeable and if one side of the roller is worn out, It can be reversed.
  • Lint output remains uniform on full length of the rollers.
  • Moving parts are housed in dust proof gear box for smooth running.
  • Lubrication is pressure fed, dust proof greasing system.
  • Special hardened bushes for weight levers and swing levers to ensure smooth working of gin.

 

Bajaj DR : Most Reliable Gin :

  • Over 55,000 gins are in efficient operation in India & Abroad.
  • Fully backed by after sales services, provided by team of trained and Competent engineers.
  • High quality replacement parts and spares available at all times.

 

Features :

  • Lowest power consumption per quintal lint ginned
  • Fully machined fly wheel / machine pulley
  • All rotating parts are precision machined using advanced manufacturing process on CNC machines providing best finish & Tolerances to provide enhanced life of the machine & lowest down time.
  • Mechanism requiring lower periodic maintenance & setting of the machine.

 

Free  Accessories

Box Spanner, M12 & M16, T Spanner M10, 1/8” BSP Threaded T Spanner, Beater Adjustment Gauge.

 

Optional Supply

Templates, Foundation Bolts, Motor rails, Motor pulley, Guard for pulley, V-Belts, Seed Screw Conveyor, Roll Press, Roll Cutting stand, Cotton bag, Weighing stand, Lint Filling Platform, Bus bar Panel with all required Fittings, Platform Structure, Complete range of spares, Doffer Roller Assembly, Electrical Motor & Electricals.


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