Ginning & Pressing

Features  & Benefits :

• Removes seeds coats, leafy matter after ginning.
• Improves lint grade & appearance.
• Reduces trash content & other contamination.
• Eliminates micro-dust effectively.
• Precise design preserves fiber properties.
• Removes short fiber clusters from ginned lint.
• Better quality lint yields higher returns.
• Easy to maintain; Low maintenance cost.
• Available in different models with different feeding systems for specific requirements.
• Can be incorporated in pneumatic conveying system for online cleaning.
• Considerable saving in labour cost.

Designed for improved fine trash removal and enhanced single locking. This BAJAJ CONEAGLE Golden Eagle feeder has shown superb test results in all areas of its application. The Model 9000 is the result of an extensive research and development program and on-site testing.

A push-button control panel, mounted on the feeder, controls feeder load or ginning rate and may also be operated from the master console. This panel contains eight annuciator lights for indicating status of the ginning operation. An AC inverter drives the 3/4 hp feed motor for ease of control and operations. A dual set point meter controls capacity of inning through current load on the gin motor. The gin and feeder operations are synchronized to prevent over feeding or under feeding. Motion detectors on the feeder and lint cleaner automatically stop the ginning operation if the cotton flow is interrupted. The standard drive for the Model 9000 is a 15 hp, 1800 rpm motor*.

Flow of Cotton

As seed cotton enters the Model 9000, it is first exposed to four spiked cleaning cylinders. The cotton passes over the top of these cylinders and is then conveyed between them and the inclined grid section which allows for improved fine trash removal and single locking. These spiked cylinders are the same type as used in our 96″ BAJAJ CONEAGLE Impact Cleaner.

Once through the inclined grid section, cotton is carried to four 16 ½” channel saw cylinders, one of which functions as a reclaimer. The flow of cotton through the tested combinations of brushes, control bars and grid sections allows for excellent hull, stick and additional fine trash removal and further enhances the opening of seed cotton locks for improved ginning. Two doffing cylinders transfer the seed cotton from cleaning cylinders to the feeder apron.

Maintenance Considerations

Lockable, hinged fiberglass covers provide a clean design while allowing access to drives, bearings and adjustment points. The covers need only be opened, not completely removed, for repairing cylinders and other components. Segmented heads allow each cylinder to be removed independently without completely disassembling the machine.

Other features include 5 ½” glass windows in the heads to aid adjusting brushes, grids, control bars and doffers. Two full width rectangular windows on front of the feeder allow viewing the flow of seed cotton.

Designed for improved fine trash removal and enhanced single locking. This EagleMax Extractor/Feeder has shown superb test results in all areas of its application. The Model 9120 is the result of an extensive research and development program and on-site testing.

The Continental Eagle Model 9500 slip box down-packing press is capable of baling cotton up to 55 bales per hour and is similar in design to the successful 950 press. The 9500 press uses less connected horsepower and is 3’-3” (.9906 m) shorter than the 950 press. The 9500 press is available in both a universal density 20” X 54” at 28 pounds/cubic foot (.508 m x 1.3716 m) at 12.7008 kg/cubic meter and a high-density 20” X 41” at 32 pounds/cubic foot (.508 X 1.0414 m) at 14.5152 kg/cubic meter) bale size model. The 9500 is designed to press at a capacity that would be sufficient to handle two or three high capacity gin stands in a cotton ginning facility.

The overall height of the 9500 press is 28’- 2 5/8” (8.6011 m). Press dogs are designed into the boxes to hold the cotton in the box when the boxes are rotated. A 11’ X 20’ (3.3528 m X 6.096 m) work/access platform surrounds the front and rear of the press with an access ladder or optional stairs. The pusher has a 49-inch (1.2446 m) tall face and a 2’/2-inch (6.35 cm) diameter by 54-inch (6.4516 m) stroke hydraulic cylinder. The hydraulic control block for the pusher has a unique feature that takes the pusher out of “regenerative mode” toward the end of the extend stroke. This feature increases the available force (4000 pounds @ 800 psi) (1.8144 mt @ 5161.28 cm2) to push the cotton charge into the charge box under the tramper. Ultra high molecular weight (UHMW) and special ceramic UHMW are used on all wear surfaces. The tramper cylinder length is 102 inches (2.5908 m) with a 6-inch (15.24 cm) diameter to reduce operating pressure. UHMW blocks are used on the guide rods. The two ram cylinders have a length of 80 inches (2.0320 m) with 10 inch (25.4 cm) diameters. Two press rams are used for a more even distribution of force when pressing a bale. The hydraulic system utilizes a single 750 gallon (2839.05 Liters) vertical tank design. The ram pump is a high volume piston pump with a operating pressure of 5800 psi (37419.28 cm2). Vane pumps are used on the tramper, stripper, pusher, and auxiliary components. Pressure filter safeguards are used on several hydraulic lines for contaminant removal. The 9500 press is PLC controlled. Pushbuttons for every press operation are located on the face of the console for instant control access. The press console uses a touch screen for monitoring pressures, making operational adjustments and troubleshooting. Pressure sensitive switch mats come standard and cover the full rotational area when the press boxes rotate.

Several bale handling options are available. An automatic bale cart and bagging system and a retractable bale conveyor and bagging system.

Benefits & Features :

• Robust Construction; Longer Life.
• Form An Integral Part of Seed Cotton Distribution System to Gins.
• Considerable saving in labour cost.
• Available in different models for specific requirements.
• Programmed to handle and recycle the unused seed cotton of screw conveyor feeder for seed cotton.
• Variable feed rates for specific requirements.
• Supplied with high quality electrical accesories and dust proof sensors for efficient performance.
• Substantial savings in labour cost
• Robust construction
• Made with superior technical know how
• easily accomodated in existing setups

Bajaj manufactures most efficient pneumatic conveying systems for cotton seed. Pneumatic conveying offers an ideal choice for transportation of seed cotton, lint, cotton seed and other materials as the material is transported in a closed pipeline which protects it from environmental contaminations and also are smooth, trouble free, time saving and cheaper for long distance transportations.

• Available in spiral and plain construction
• Higher thickness of sheets for longer life
• Heavy duty bends, diverters, expander and reducers etc.
• Well designed joining
• Efficient removal of foreign particles

Pneumatic Conveying system for seeds or Seed Blowing System is a combination of following :

Galvanised Pipes: We provide galvanised pipes from 5” dia to 36” dia for various applications these are made in length upto 6 mtr connected to each other by Flanges at the ends with suitable filler material to give leak proof joints.

Elbows or bends for vertical movement of material.

Seed Blowing Attachment:- This attachment consist of a rottary feeder with specially designed Ventury and Hopper to suit the requirement.

Roots Blower:- It is used to create positive pressure differentials to carry the seed.

Cyclones:- Bajaj cyclones designed and manufactured to seed discharge rate from Roots Blower. These cyclones are made of mild steel and are used for seed feeding to the rotary air lock above the seed bagging conveyor.

Some of the sailent features of Cyclones are as below :

• Robust Construction
• No maintenance
• Long life

Rotary Airlock:- Rotary Airlock are used to discharge trash, fibres, dust etc. below the cyclone after dust collectors without allowing air to enter into the system or for seed blowing systems to discharge seed in the conveyor below cyclone.

Rotary airlocks are also used as rotary feeder in case of cotton seed blowing systems.

Screw Conveyor for Seed Bagging :-

• Available in various sizes upto 450 mm diameter
• Efficient distribution of seed for multi point bagging
• Effective alignment for maximum length

Features  & Benefits :

• Protects fiber quality
• Cleans gently and efficiently
• Optimizes ginning performance
• Robust construction; longer life
• Made with superior technical know-how
• Reduces maintenance of ginning machines.
• Removes yellow/ pre-matured bolls, trash, stones and others impurities from raw cotton, there by improving the quality of raw cotton prior to ginning.
• Increases productivity of ginning machines
• Reduces load on ginning machines
• Auto feeding made easy and trouble-free
• Auto feeder maintenance reduced to minimum
• Better quality of lint yields higher returns
• Considerable saving in labour cost
• Available in different models with different feeding systems for specific requirements.
• All models can also be wheel-mounted for easy mobility.
• Trash removal can be mechanical/ manual/ pneumatic.

Features  & Benefits :

• Protects fiber quality
• Cleans gently and efficiently
• Optimizes ginning performance
• Robust construction; longer life
• Made with superior technical know-how
• Reduces maintenance of ginning machines.
• Removes yellow/ pre-matured bolls, trash, stones and others impurities from raw cotton, there by improving the quality of raw cotton prior to ginning.
• Increases productivity of ginning machines
• Reduces load on ginning machines
• Auto feeding made easy and trouble-free
• Auto feeder maintenance reduced to minimum
• Better quality of lint yields higher returns
• Considerable saving in labor cost
• Available in different models with different feeding systems for specific requirements.
• All models can also be wheel-mounted for easy mobility.

Features:

• Quality tested
• Precisely engineered
• Easy to install
• Robust Construction
• Long life
• Maintenance free
• Uniform and adequate feeding at all points
• Ease of use
• Protects fiber quality
• Made with superior technical know how

Applications:

• Food processing
• Pulp and paper
• Stone, Glass, and Concrete
• Environmental
• Petroleum Refining
• Wood Products
• Chemicals
• Rubber and Plastics
• Primary Metals

Features :

• Consistent and uniform opening and feeding
• Higher productivity
• Reduced manpower cost
• Improves the quality of lint
• Lesser trash content in raw cotton
• Lesser contamination of seed cotton
• Robust construction
• Uniform and adequate feeding at all points
• Optimizes ginning performance
• Easy of use
• Reduced manpower costs
• Made with superior technical know how
• Easily accommodated in existing systems

Features & Benefits :

• Available in different sizes.
• Separate rocks, green bolls and any other heavy objects in the cotton seed.
• Efficient removal of stones, rocks, green bolls and other foreign particles without considerable pressure loss.
• Air Tight trap door prevents any pressure loss.
• Gravity removal of heavy foreign particles, stones, rocks etc.
• Reduces trash percentage in cotton.
• No transmission elements needed and hence the operation cost is minimum.
• Ease of use
• Maintenance free
• Robust Construction
• Protects fibre quality and strength
• Made with superior technical know how

Salient Features :

• Virtually 100% stones are removed from seed cotton
• Eliminates fire risk in ginning
• Ease of use
• Maintenance free
• Robust Construction
• Protects fibre quality and strength
• Made with superior technical know how
• Hot air application for drying of cotton in case of need
• Enhances life of ginning parts.
• Enhances ease of ginning, resulting in high productivity.
• Reduces trash percentage in cotton.
• Can be used for moisture regulation in the raw cotton before going for ginning.
• No transmission elements needed and hence the operation cost is minimum.

The Suction –Command System takes the worry out of finding dependable labour for suction feeding seed cotton from your trailers or modules. The standard system consists of two lanes independent suction lanes. Bajaj’s Suction – Command System can be designed to meet your individual needs from one to four suction lanes.

Unlimited directional control is smooth and easy. The steel carriage assembly and the high strength aluminium telescopes are very responsive to the operator’s controls.

Swing Momentum is always under control by the operator. The Suction Command operator cab is a clean , comfortable environment.

6 MAJOR DESIGN FEATURES

Engineered for Strength with Less Weight.

Stronger design in critical areas, yet total weight saved reduces wear and strain on track rails and entire structure.

Thick Walled Aluminium Telescopes

Stronger Tubes with less weight give better control and put less stress on the swing mechanism.

Flexible Swivel Sleeve

A positive, air tight fit provides efficient operation and requires minimum maintenance.

Large Radius Elbows

Choking is virtually eliminated

Four Rubber Covered Carriage Wheels

All wheels are powered delivering positive traction. Traverse travel is straight… no binding.

Industrial Grade Hydraulic Cylinders

Shown with 24” vacuum – Vacuum, ductwork, and supports are not included with the Super III

The Super III is unequalled for bulk removal of sticks, hulls and leaves from machine picked or stripped cotton. Cotton entering the machine is directed to two large extracting cylinders and a third saw cylinder cleans and reclaims excess cotton from the main cleaning cylinders.

The efficient extraction of foreign matter greatly reduces the wear and damage to other ginning equipment.

The Super III is the practical, performance proven machine for better cleaning at high capacity and producing quality sample on all types of cotton.

The Super III installed in the gining plant assures more effective and efficient operation of the machinery processes that follow. it is designed to operate at capacities equal to the overall installation requirements.

Profit – Making Features :

• Super III sling-off action assures no restriction of cotton flow for high capacity.
• Super III can be installed in existing gin outfit with minimum engineering and rearrangement.
• Continental Eagle precision manufactured temperhardended channel saws on dynamically balanced cylinders.
• Wire brushes set cotton on saw cylinders.
• Bar grids designed for more effective stick removal-easily adjusted to saw.
• High speed doffing cylinders remove cotton from 16″ saw cleaning cylinders.
• Lower saw cylinder reclaims cotton-cleans as effectively as upper cylinders.
• Two large doors on back of Super III provide easy access for maintenance.
• Metal doffers for long life.
• Minimum maintenance.
• Built-in by-pass for cleanly picked cotton.

Benefits & Features :

• Robust construction longer life.
• Form an integral part of seed cotton distribution system to gins.
• Considerable saving in labour cost.
• Available in different models for specific requirements.
• Programmed to ensure continuous feeding to pre cleaner, belt conveyor or any other system for greater productivity.
• Variable feed rates for specific requirements.
• Supplied with high quality electrical accesories and dust proof sensors for efficient performance.
• Uniform and adequate feeding
• Optimizes ginning performance
• Made with superior technical know how
• Robust construction

Benefits & Features :

• Robust construction; longer life.
• Form an integral part of seed cotton distribution system to gins.
• Considerable saving in labour cost.
• Available in different models for specific requirements.
• Programmed to ensure continuous feeding to gins for greater productivity.
• Variable feed rates for specific requirements.
• Supplied with high quality electrical accesories and dust proof sensors for efficient performance.
• Optimizes ginning performance
• Made with superior technical know how
• Robust construction

The bajaj-cec vertical flow driertm dries better by doing the right thing at the right time. every ginner knows that cotton can’t be cleaned until it is dried and it cant be dried until it is loosened and fluffed so that hot air can penetrate to every fiber. this drier maximizes these processes.

Seed cotton enters the bajaj-cec vertical flow driertm matted, moist and trashy. as the seed cotton enters, it falls onto the first directional cylinder arranged to break up wads and create a loosened stream of seed cotton. the loosened seed cotton slides down baffles made of long thin fingers, with air spacing between each finger, to another cylinder which throws the cotton in another direction. this alternating action is repeated five more times. it is this action that further creates and maintains a stream of seed cotton, increasing the exposure of the heated air to every fiber, maximizing both effectiveness and efficiency.

There are no shelves, screens or grids to roll and twist the cotton before it is dried. the opening and fluffing by the directional cylinders causes the locks of cotton to literally spring open to increase the drying action of the drier.

• The directional cylinders are powered by a 10 hp (7.46 kw) motor*.
• The proven cotton drier that will make the difference.
• Talk to a ginner that has one!
• The bajaj-cec vertical flow drier was designed to reduce fan power and heater fuel consumption while increasing air flow and drying capability as well as preserving fiber quality
• Pressure drop within the drier never exceeds 2″ of water, compared to 12″ for many tower driers. less fan energy is required to move the air through the machine
• High efficiency means less heat and better fiber quality preservation. customers have reported processing more than 50 bales per hour with a single vertical flow drier with seed cotton moisture exceeding 18%.

Features :

• No shelves, screens or grids to roll and twist cotton.
• Directional cylinders break up wads and direct cotton to other cylinders along fingered baffles for even heat distribution.
• Fluffed cotton allows for uniformed drying of every fiber.
• Maximizes moisture removal with minimal heat applied.
• Dramatically improves first stage cleaning machinery efficiency by loosening and fluffing seed cotton.